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SPV355

Weldable carbon-manganese pressure-vessel steel plate · JIS G 3115:2022 — Steel plates for pressure vessels for intermediate temperature service · JIS G 3193 — Dimensions, mass and permissible variations of hot-rolled steel plates, sheets and strip

SPV355 is a weldable, killed carbon-manganese steel plate specified by JIS G 3115 for pressure vessels and high-pressure equipment outside explicitly high- or low-temperature service. Its defining features are a 520–640 MPa tensile-strength range, thickness-dependent minimum yield strength, mandatory Charpy requirements above 12 mm, and condition-dependent weldability controls. The delivery condition, impact-test options and any simulated fabrication heat treatment must be specified rather than inferred from the grade name alone.

Overview

Designation system
Japanese Industrial Standards (JIS) grade designation
Product forms
Hot-rolled steel plate
Condition
As-rolled, Normalized, when applied, Thermo-mechanically controlled (TMC), by agreement, Quenched and tempered, by agreement, Test-piece conditions simulating normalizing and/or post-weld heat treatment, when specified
Density
7.85 g/cm³ (Nominal engineering value for carbon steel; density is not a defining SPV355 requirement in JIS G 3115.)

What the designation defines

JIS G 3115 covers hot-rolled steel plates having improved weldability for pressure vessels and other high-pressure equipment. It expressly excludes plates intended for high-temperature and low-temperature service. “Intermediate temperature” is therefore a product-standard scope description, not a numerical design-temperature rating.

The number 355 corresponds to the minimum yield point or proof strength, in MPa, for plate up to and including 50 mm thick. The minimum decreases for thicker plate. SPV355 does not by itself establish pressure-design allowable stresses, elevated-temperature strength, corrosion allowance or acceptance under a particular vessel code; those matters must be established under the applicable construction code.

Manufacture, delivery condition and suffixes

SPV355 is manufactured from killed steel. The standard permits as-rolled delivery, with normalizing applied when needed. Thermo-mechanical controlled processing or quenching and tempering may be used by agreement between purchaser and manufacturer. These routes can produce materially different microstructures and fabrication responses even though the finished plate satisfies the same grade-level mechanical requirements.

Condition symbols used with the grade
SymbolMeaningPractical significance
No suffixNormally as-rolledDo not assume normalized or TMCP supply from the bare SPV355 designation.
NPlate normalized by agreementThe plate itself receives the normalizing treatment.
TMCThermo-mechanically controlled plateRelevant carbon-equivalent or Pcm limits apply; the condition should be preserved in procurement and traceability.
QPlate quenched and temperedPermitted by agreement; weldability limits are also subject to agreement for SPV355Q.
TNTest material normalizedThe plate can be shipped as-rolled for subsequent purchaser heat treatment; certified properties are based on normalized test material.
SRTest material receives treatment corresponding to post-weld heat treatmentThe intended thermal cycle and number of cycles must be stated where fabrication will include PWHT.
TQTest material quenched and temperedUsed where the purchaser will perform the corresponding plate treatment.

A test-piece suffix does not mean that the delivered plate received that heat treatment. This distinction is critical when reviewing certificates or purchasing plate for heat treatment by the fabricator.

Chemical composition and weldability controls

Specified cast analysis for SPV355
ElementMaximum, mass %
C0.20
Si0.55
Mn1.60
P0.020
S0.020

The standard permits addition of alloying elements not shown in this basic table. A certificate review should therefore consider the full reported analysis rather than only these five elements.

For TMC plate, JIS G 3115 controls weldability using carbon equivalent. By agreement, the weld-cracking susceptibility composition Pcm may be used instead. The calculations use cast-analysis values and include each element appearing in the equation whether or not it was intentionally added. For quenched-and-tempered SPV355, the applicable Ceq or Pcm limit is established by agreement.

JIS carbon-equivalent equation
Ceq = C + Mn/6 + Si/24 + Ni/40 + Cr/5 + Mo/4 + V/14
All terms are mass percentages. This JIS equation is not identical to every IIW or code-specific carbon-equivalent equation.
Maximum weldability indices for SPV355TMC
Plate thicknessCeq maximumPcm maximum when substituted by agreement
6–50 mm0.40 %0.26 %
Over 50–100 mm0.42 %0.27 %
Over 100–150 mm0.44 %0.29 %

Ceq is the default weldability index; use of Pcm in its place requires purchaser-manufacturer agreement.

Room-temperature mechanical requirements

Strength requirements by plate thickness
Nominal thicknessMinimum yield point or proof strengthTensile strength
6–50 mm355 MPa520–640 MPa
Over 50–100 mm335 MPa520–640 MPa
Over 100–150 mm315 MPa520–640 MPa

The 355 in the designation must not be applied as the minimum yield strength of plate thicker than 50 mm.

Minimum elongation
Plate thicknessJIS tensile specimenMinimum elongation
6–16 mmNo. 1A14 %
Over 16–40 mmNo. 1A18 %
Over 40–150 mmNo. 1A18 %
Over 40–150 mmNo. 421 %

Elongation values are specimen-dependent and should not be compared directly without accounting for gauge geometry.

The tensile specimen is taken transverse to the final rolling direction. The specified bend performance is 180° around an inside radius equal to 1.5 times the specimen thickness, using a JIS No. 1 bend specimen, without cracking on the outside of the bend. The manufacturer may omit actually conducting the bend test unless the purchaser specifically requests it, but the plate remains required to possess the specified bendability.

Notch toughness and test orientation

Standard Charpy V-notch requirement
ApplicabilityTest temperatureSpecimen orientationThree-specimen averageMinimum individual result
Plate thickness over 12 mm0 °CLongitudinal, parallel to final rolling direction47 J27 J

Standard-size or permitted subsize V-notch specimens are taken near quarter thickness and quarter width. The notch-length direction is perpendicular to the plate surface.

For plate 12 mm thick or less, impact testing is performed with subsize specimens when specified at ordering. JIS G 3115 provides reduced acceptance energies according to specimen size and the difference between plate thickness and full-size specimen thickness. The required specimen size and acceptance criterion should therefore be stated explicitly for thin plate.

A lower test temperature may replace the standard temperature by agreement. Transverse impact testing may also be agreed; with purchaser approval, it can replace the default longitudinal test. For SPV355TMC, an optional agreed requirement of 47 J average and 27 J individual at −20 °C is provided. This stronger toughness option is not automatic merely because the plate is TMC.

Fabrication implications

SPV355 is designed as a weldable pressure-purpose plate, but the grade designation is not a welding procedure. Welding consumables are generally selected from the 490 MPa-class high-tensile-steel range, with final matching based on required weld-metal strength, toughness, service environment and construction code. Welding procedure qualification remains necessary.

Preheat and interpass temperature should be established from the actual heat analysis, Ceq or Pcm, plate thickness, restraint, hydrogen level, heat input and applicable code. Low-hydrogen consumables and proper electrode or flux drying are important for delayed-cracking control. Processes involving high dilution require particular attention because the plate chemistry can significantly influence weld-metal properties.

PWHT can alter strength and toughness, especially when several fabrication heat cycles are involved. If PWHT is anticipated, order testing in the appropriate SR simulation, stating the temperature-time cycle and number of repetitions. For TMC plate, uncontrolled hot forming or subsequent heat treatment can negate the metallurgical benefits of controlled rolling; the plate producer and governing construction code should be consulted before such processing.

Ordering, inspection and substitution

Items that should be resolved on the purchase specification
ItemWhat to state or verify
Standard and gradeJIS G 3115:2022, SPV355, including the required condition suffix.
DimensionsThickness, width and length; confirm that the mill's available range covers the order.
Thickness toleranceJIS G 3115 uses a normal minus tolerance of 0.25 mm with width- and thickness-dependent plus tolerances. Zero minus tolerance may be agreed, with the plus tolerance increased accordingly.
Impact testingTemperature, longitudinal or transverse orientation, full-size or subsize specimen and acceptance energy.
Fabrication heat treatmentAny normalizing, quench-and-temper treatment or PWHT simulation, including the number of SR cycles.
Weldability reportingApplicable Ceq or agreed Pcm requirement and complete analysis of elements used in the calculation.
Nondestructive examinationAny ultrasonic testing under JIS G 0801 or another agreed method, including examination level and acceptance criteria.
DocumentationUnless otherwise specified, JIS G 3115 calls for a JIS G 0415 inspection certificate 3.1.
Code acceptanceConfirm that SPV355, its condition, thickness and certification are accepted by the governing pressure-vessel or statutory code.

Dimensions and general permissible variations are linked to JIS G 3193, with specific thickness tolerances stated in JIS G 3115. Weld repair of plate surface imperfections requires prior purchaser approval. Additional nondestructive testing is not automatic and must be agreed before manufacture.

Do not substitute another nominally 355 MPa pressure-vessel grade on strength alone. Chemistry, delivery condition, impact-test temperature and orientation, thickness effects, PWHT response, dimensional tolerances, inspection documents and construction-code recognition can all differ.

Sources

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